Meat and Poultry Processing / Independent Processor

Simplifying Smokehouses

New features help produce better, more consistent results.

SmokehouseThe smokehouse is the heart of any cured meats operation, and so extra care must be taken to ensure that it is properly maintained and optimized. With the right settings, it can ensure that a company’s bratwursts or hams turn out just right each and every time.

While the size of the oven and the airflow are important features, it is important to consider the accessories as well, as they can greatly improve the product quality. Rick Reams, owner of RJ’s Meats & Groceries in Hudson, Wis., says that he switched from using sawdust in his smokehouse to wood pellets last year, and the results have been extremely positive. The old system dropped sawdust on a hot plate, and a product like his summer sausage would require the plate to heat up to 500 degrees for nine or 10 hours of smoke. The wood pellet smoke generator, which is attached directly to the smokehouse’s microprocessor, is more efficient.

“It consumes a lot less electricity, and I believe the smoke flavor is better,” he says. “We’ve actually shortened our smoking time in the process with that generator.”

Reams adds that it is easy to switch wood pellets for each product. He can quickly change from all hickory pellets to all apple or use a blend of wood pellets for a more customized smoke flavoring.

RJ’s Meats has two smokehouses. The larger of the two, which Reams calls his workhorse, has a 500-pound capacity and cooks all the company’s hams, sausages, bacon and other cured products. The second, smaller one is used specifically for jerky and roasting pigs. Unlike the workhouse, the smaller unit does not have a microprocessor.

“Each time the batch is going to be just a little bit different, because I might not have everything just right,” he says of that unit. “But with the microprocessor [in the workhorse], it hits it spot on each time.”

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