Provisioner logo
Provisioner logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Provisioner logo
Provisioner logo
  • NEWS
    • Industry News
    • Supplier News
    • Case Studies
    • Recalls
    • Regulations
    • New Consumer Products
  • EXCLUSIVES
    • Newsletters
    • Source Book
    • Sponsored Insights
    • Events
    • Webinars
    • Classifieds
    • White Papers
    • Provisioner Store
    • Market Research
  • MEAT PROCESSING
    • SUSTAINABILITY
    • Processing
    • Packaging
    • Ingredients
    • Formulation
    • Food Safety
    • Special Reports
    • Commentary
  • PROFILES
    • Processor Profiles
    • Processor of the Year
    • Top 100 Processors
  • MEDIA
    • Videos
    • Podcasts
  • DIRECTORY
  • MIHOF
  • INDEPENDENT PROCESSOR
  • EMAG
    • eMagazine
    • ARCHIVE ISSUES
    • Contact
    • Advertise
  • JOIN!
Meat and Poultry Processing

Processing Tech

How likely are consumers to embrace changes to whole-muscle products?

By Megan Pellegrini
Whole-muscle products are using under-utilized cuts of meat and employing new techniques to manipulate texture and taste
Whole-muscle products are using under-utilized cuts of meat and employing new techniques to manipulate the texture and taste of their products.
June 13, 2017

Is different always better? Whole-muscle products are employing new cuts, which introduce consumers to unique flavors and textures; however, consumers may view these new products as being unsafe, instead of just different.

In recent years, consumers may have noticed chicken breasts that appear tougher and more texturized. This condition is known as white striping or woody breast and is caused from increased collagen and degeneration of fibers. In the race to grow larger birds faster (the average bird is slaughtered at 6.24 pounds at 47 days old today), a side effect has occurred: white striping or a muscle disorder characterized by its white striations that causes more fat, less water retention and decreased protein in chicken breasts.

“Consumers describe these products as rubbery, chewy, crunchy,” says Casey Owens-Hanning, Ph.D., Center of Excellence for Poultry Science, University of Arkansas, Fayetteville, Ark. “If they get a breast with a lot of connective tissue, they say it feels like gristle.”

Academic research concludes these changes are mainly due to genetics.

“There is research being conducted at the genetic level to see why parent lines are producing lines that have this issue,” says Josh Herring, Ph.D., professor, department of food and animal sciences, Alabama A&M University, based in Normal, Ala. “There has been discussion to going back to older genetic lines to evaluate differences and why it changed.”

The pork industry also faced challenges in the late 1960s when it changed how it raised pigs. “The same thing happened in pork as farmers got away from raising pigs for fat and raised them for lean meat,” Herring says. “This occurred so much that they had to change the way hogs were graded in 1968 because the meat decreased in tenderness and quality concerns arose.”  

Because chickens can be produced so fast and genetic lines can be changed rapidly, white striping should be a short-lived issue and already would be resolved if there were enough agreement as to what all it effects, Herring says.

Poultry plants are certainly becoming more proactive in identifying and sorting out the worst breasts with white striping.

“White striping is more of a quality issue than a safety issue,” Owens says. “Premium pieces of meat are closest to the skin, and most affected by these changes.”

Marketing new products

In the marketplace, convenience continues to trend with portable protein packs and vacuum packaged individual chicken breasts sold together, says Owens. “These products will only continue, especially with big birds,” she says.

Dried meat products will also remain popular as snacks, Herring says.

In general, consumers’ desire for clean labels means ingredients such as phosphates are being removed, which is important for its water holding capacity.

“Those types of changes can play into product quality and yield issues, so other ingredients have to be added to help with their formulation,” Owens says. “Simplified labels are on the radar of consumers because they want more transparency in operations.”

Plant ingredients, for example, will be added to marinades more for whole-muscle products, says Herring. “With cleaner labels being a push, there will be more interest in reducing nitrites/nitrates and finding plant ingredients that can help that consumer desire,” he says.

Plant material also will be incorporated into sausages for antioxidant and fiber value, says Herring.

Products that are minimally processed, hormone free or gestation crate free, and address other aspects of animal welfare tend to be leaner cuts, so cutting techniques and ingredients become even more important, says Christopher Hansen, corporate executive chef, OSI Group, based in Aurora, Ill.

“Those cuts can be lean so they require the right techniques to not over-process them or dry them out,” he says. “We want to replicate the restaurant experience within a reasonable price point.”

Despite the popularity of clean labels, companies still provide enhanced products that use solutions that enhance their fat content, look and flavor, says Chris Fuller, consultant with Fuller Consulting LLC and director of Stockyards at US Foods, San Diego.

“The majority of customers that I deal with want clean labels, but there’s a large segment of the consumer base that wants a good eating experience at a lower cost, so they buy enhanced meat,” Fuller says. “Enhanced whole-muscle beef cuts are a good business segment for those in it, and aren’t decreasing but growing.”

Using new cutting technique

Consumers are interested in the story behind their meat or poultry product today, and it’s important to share it with them, such as what farms the animals came from, whether they are free-range chickens, grass-fed beef, etc.

More premium or higher quality cuts are available today, as well. In addition, whole-muscle products are using under-utilized cuts of meat and employing new techniques to manipulate the texture and taste of their products, Hansen says.

“Consumers are more willing to experiment with more flavor, fat and different cooking methods, not just what is lean and cooks quickly,” Fuller says.

Social media tools including Facebook, Pinterest, Instagram and other applications provide shoppers with new tools to learn about different cuts of meat at grocery or restaurants, he says.

That being said, any variation in what consumers have come to expect from their poultry or meat product can worry them. For example, white striping feeds into the stigma that anything “off” about poultry will make consumers sick, Fuller says. And the same sentiment applies to meat products, as well.

“With beef, consumers are more comfortable with changes,” Fuller says. “They are aware of color variations. They may even be excited to try Flat Iron steaks or other value cuts, but they still look different to them. So if the steak is darker or has an off odor or livery taste, then they may jump to conclusions that the meat is not good, while the differences are attributed to the cut or packaging.”

Increased education on the different meat cuts available to consumers and their characteristics remains important.

“The new cuts are actually designed to help consumers by giving them better options,” says Kari Underly, principal and master butcher at Chicago-based Range Inc. “They are used to seeing these cuts in other forms, such as the Flat Iron steak cut that used to be in pot roast. Now the cuts are processed differently to provide them with a new eating experience, smaller portions and healthier diet.”

Also, beef in reduced oxygen packaging or vacuum packaging has a different appearance than other products in the retail case, Fuller says. “So people may not understand why their color is different and think there is something wrong,” he says.

Beef in sealed air packaging is still aging, so it gives off a gassy smell when the package opens, notes Underly, even if it’s still good.

Jaccard meat tenderizers enhance the flavor of whole-muscle beef products, but have also run into their own challenges because their products need to be labeled as blade tenderized.

“Some consumers are steering away from these products because they think they are low quality and chefs have negative connotations of mechanically tenderized meat, but tenderizers do enhance the meat and create better products,” says Fuller.

So, consumers are willing to try out new products and cuts, but increased education on how they differ from traditional products remains important.  NP

KEYWORDS: product development whole-muscle cuts whole-muscle processing

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Megan pellegrini
Megan Pellegrini is a contributing writer.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • Double Charburger

    Premiumization drives burger category

    Shoppers seek out premium meat offerings to fulfill...
    Ingredients
    By: Sammy Bredar
  • JJS Adult Pekin duck

    Poultry Report 2025: Convenience propels poultry at retail

    Despite continued economic pressures, the poultry...
    Turkey
    By: Sammy Bredar
You must login or register in order to post a comment.

Report Abusive Comment

Manage My Account
  • eMagazine Subscriptions
  • Manage My Preferences
  • Newsletters
  • Online Registration
  • Subscription Customer Service
  • Connect with The National Provisioner

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the The National Provisioner audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The National Provisioner or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • A smiling man carrying a grocery basket is reaching down to pick up a package of meat in a grocery store.
    Sponsored byPIC

    The Green Light: New Data Shows 12-to-1 Support for Pork from PRRS-Resistant Pigs

  • Close up of a grocery cart full of groceries, a cropped image of a couple pushing the cart and a blurred background of the vegetable aisle.
    Sponsored byPIC

    New Market Research Finds Consumers in Eight Key Pork Markets Are Likely to Purchase Pork from Gene-Edited Pigs

  • Close up of a young pig with a blurred background.
    Sponsored byPIC

    New Research Forecasts Significant Economic and Market Impacts with PRRS-Resistant Pig Adoption

Popular Stories

JBS USA logo

JBS USA closing pair of processing facilities

Several cuts of beef, pork and chicken on a wooden board, cast iron pan and salt.

Validated thermal lethality data and a new tool for ensuring safety of RTE meats

New products include ready-to-heat proteins, flavor-forward lunchmeats and additions to the brand’s bacon portfolio.

Applegate Farms expands portfolio across deli, refrigerated and breakfast categories

2026 Top 100 Meat & Poultry Processors Report

Events

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Products

Food Crime: An Introduction to Deviance in the Food Industry

Food Crime: An Introduction to Deviance in the Food Industry

See More Products
From Fresh to Frozen in 3 Minutes Flat: Unlocking the Secrets to Temperature Control Webinar Sponsored by Air Products

Related Articles

  • Whole-muscle products 'muscle' in on new trends

    See More
  • Whole-muscle products keep it together

    See More
  • Packaging whole muscle products gets a makeover from Tipper Tie

    See More

Related Products

See More Products
  • GlobalData_logo_blue_header.png

    Chilled Raw Packaged Meat - Whole Cuts (Meat) Market in the United States of America - Outlook to 2023...

  • GlobalData_logo_blue_header.png

    Frozen Meat (Meat) Market in the United States of America - Outlook to 2023...

See More Products

Events

View AllSubmit An Event
  • May 7, 2026

    Stop Plant-Floor Margin Leakage: How to Quantify and Eliminate Hidden Costs

    On-Demand WorkForge Advisor and veteran food production executive Tim Cook (Marlen International, LINXIS Group, Shick Esteve, AMF Bakery Systems) will share findings from The Hidden Costs of Inconsistent Employee Development in Food Manufacturing - research that outlines ten common, measurable, and fixable cost drivers that quietly hit your P&L.
View AllSubmit An Event
×

Stay ahead of the curve. Unlock a dose of cutting-edge insights.

Receive our premium content directly to your inbox.

SIGN-UP TODAY
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing