Provisioner logo
Provisioner logo
search
cart
facebook twitter linkedin youtube
  • Sign In
  • Create Account
  • Sign Out
  • My Account
Provisioner logo
Provisioner logo
  • NEWS
    • Industry News
    • Supplier News
    • Case Studies
    • Recalls
    • Regulations
    • New Consumer Products
  • EXCLUSIVES
    • Newsletters
    • Source Book
    • Sponsored Insights
    • Events
    • Webinars
    • Classifieds
    • White Papers
    • Provisioner Store
    • Market Research
  • MEAT PROCESSING
    • SUSTAINABILITY
    • Processing
    • Packaging
    • Ingredients
    • Formulation
    • Food Safety
    • Special Reports
    • Commentary
  • PROFILES
    • Processor Profiles
    • Processor of the Year
    • Top 100 Processors
  • MEDIA
    • Videos
    • Podcasts
  • DIRECTORY
  • MIHOF
  • INDEPENDENT PROCESSOR
  • EMAG
    • eMagazine
    • ARCHIVE ISSUES
    • Contact
    • Advertise
  • JOIN!
Supplier NewsMeat and Poultry ProcessingPlant Design/ManagementSpecial Reports

Special Report: Operational Efficiencies

Utilizing automation and equipment solutions to optimize operational efficiency

By Sammy Bredar
burgers in a factory being sealed

Opening image credit: GettyImages / michal-rojek / Creatas Video+ / Getty Images Plus

February 24, 2024

The industry as a whole is focused on waste reduction — from sustainable packaging to GHG emissions reductions, the meat industry is cutting back on waste and excess. Before worrying about waste reduction for the end user, though, processors need to consider strategies to reduce wasted time, energy, labor, and materials on their end. Minimizing waste of these resources is essential to improving operational efficiency.

To gain better insight into the industry’s most up-to-date operational efficiency strategies, The National Provisioner consulted ReposiTrak, The Timken Co., and Ammeraal Beltech, or AMMEGA.

With a compliance date of Jan. 20, 2026, coming up quickly, producers need to get a head start on maintaining transparency through every component of the supply chain. Though meat producers are not covered by FDA regulations, maintaining a transparent supply chain can help to ensure operational efficiency.

“While not officially impacted by FSMA 204, meat producers need easy ways to track and store lot code information, as well as collect important safety and risk documents like Certificates of Insurance and third-party food safety audits,” said Derek Hannum, chief customer officer for ReposiTrak.

By keeping accurate supply chain data on hand, producers can tackle issues timely when they do arise.

Utilizing automated traceability can also help to eliminate unnecessary labor and cut costs, Hannum said, further optimizing operational efficiency.

While FSMA 204 does not directly affect meat producers, the rule does impact seafood producers. In addition to helping maintain transparent, streamlined, and easily accessible operations, utilizing fully automated traceability can assist seafood producers with FSMA compliance.

In addition to maintaining digital and automated records, producers need to make improvements on the production floor to increase their operational efficiency.

The Timken Co.’s application engineers Cory Langhoff and Jacob Wenzel shared how proper bearings can increase operational efficiency, noting they can lower maintenance needs and increase uptime.

“Using the proper bearing with appropriate lubricant and seals can reduce maintenance time by minimizing or eliminating the need for relubrication. Also, utilizing a high-quality bearing can lead to longer time between maintenance cycles and reduce unplanned downtime due to bearing damage.”

Bearing support is also an essential component to improving operational efficiency. Having improper-bearing housing can negatively impact operations. “Understanding the operational and environmental demands of an application and selecting the proper housing based on those demands will increase safety, product quality and ultimately operational performance.” Langhoff and Wenzel also noted the benefits of IP69K-rated bearings, including washdown protection and increased food safety.

Belting/conveying equipment also plays a major role in optimizing operational efficiency. Bobby Bauman, director of product management at Ammeraal Beltech, noted that this kind of equipment is customizable for varying producers requirements.

Though equipment needs do vary, Bauman said that two aspects are essential for conveyor belts in the meat industry: long service lifetimes and easy-to-clean properties.

For processors looking to optimize the efficiency of their belting/conveying systems, Bauman recommended maintaining hygiene and a sanitary environment, as well as having a belt that is highly flexible with a solid grip. Meat production is typically fast-paced and often of a messy nature, and producers’ belting/conveying systems must be equipped to handle those issues.

Though automation and equipment solutions can be greatly beneficial for optimizing operational efficiencies, they can also be quite costly. For smaller or mid-sized processors who might have tighter budgets, Bauman advised using easy-to-clean, flexible belts with high grip and stable production positions as a guideline.

As Bauman emphasized, “There is no one-size-fits-all solution in meat and poultry processing. Still, any meat producer — large, small or mid-sized — can follow these recommendations to begin improving their operations.

KEYWORDS: automation facility design operational efficiency

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

Sbredar headshot

Sammy Bredar is Group Editor of The National Provisioner and Dairy Foods. She covers the meat and dairy processing industries while leading editorial coverage of membrane technology across both publications. Bredar serves on the Board of Directors of the Women's Meat Industry Network and earned a bachelor's degree in English literature from Ball State University.

Recommended Content

JOIN TODAY
to unlock your recommendations.

Already have an account? Sign In

  • A cow eating grass and a chicken standing next to it in a field.

    The Top 100 Meat & Poultry Processors of 2026

    The 2026 Top 100 Meat & Poultry Processors highlights...
    Special Reports
    By: Fred Wilkinson
  • Breaded chicken nuggets on a white plate.

    Food safety programs prioritize prevention, verification, and traceability

    Across processing operations, food safety strategies are...
    Food Safety
    By: Sammy Bredar
  • An open double cheeseburger on a white plate, the top bun beside it, along with a side of seasoned fries.

    How convenience is driving summer grilling innovation in 2026

    Demand for high-quality, convenience-driven formats...
    Special Reports
    By: Sammy Bredar
You must login or register in order to post a comment.

Report Abusive Comment

Manage My Account
  • eMagazine Subscriptions
  • Manage My Preferences
  • Newsletters
  • Online Registration
  • Subscription Customer Service
  • Connect with The National Provisioner

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to the The National Provisioner audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The National Provisioner or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  •  two individuals standing by a farm gate
    Sponsored byPIC

    When PRRS Hits Home: The Chinn Family’s Story and a Hopeful Future

  • A smiling man carrying a grocery basket is reaching down to pick up a package of meat in a grocery store.
    Sponsored byPIC

    The Green Light: New Data Shows 12-to-1 Support for Pork from PRRS-Resistant Pigs

  • Close up of a grocery cart full of groceries, a cropped image of a couple pushing the cart and a blurred background of the vegetable aisle.
    Sponsored byPIC

    New Market Research Finds Consumers in Eight Key Pork Markets Are Likely to Purchase Pork from Gene-Edited Pigs

Popular Stories

Butchers processing hanging beef carcasses in meat processing plant

Meat Institute says meatpacking industry restructuring won’t lower beef prices

Kroger logo

Kroger to acquire Giant Eagle for $1.65B

Corporate headquarters groundbreaking

PS Seasoning and Pro Smoker reveal new parent company at headquarters groundbreaking

2026 Top 100 Meat & Poultry Processors Report

Events

January 1, 2030

Webinar Sponsorship Information

For webinar sponsorship information, visit www.bnpevents.com/webinars or email webinars@bnpmedia.com.

View All Submit An Event

Products

Food Crime: An Introduction to Deviance in the Food Industry

Food Crime: An Introduction to Deviance in the Food Industry

See More Products
The National Provisioner 2026 Food Safety Report

Related Articles

  • Operational efficiency

    Processors focus on design and data to optimize operational efficiencies

    See More
  • Gardner Denver compressor

    Gardner Denver’s Ultima oil-free compressor’s unique design enhances operational efficiencies

    See More
  • Foodservice GS1 US Standards Initiative Workgroups evolve to focus on implementation and operational efficiencies

    See More

Related Directories

  • ScottPec Inc.

    ScottPec is a North American manufacturer and distributor of premium meat processing equipment, specializing in smokehouses and value-added production systems. We help processors increase yields, improve efficiency, and expand product lines through innovative technology, hands-on support, and industry expertise. ScottPec delivers performance, reliability, and growth-focused solutions built for modern processing operations.
×

Stay ahead of the curve. Unlock a dose of cutting-edge insights.

Receive our premium content directly to your inbox.

SIGN-UP TODAY
  • RESOURCES
    • Advertise
    • Contact Us
    • Directories
    • Store
    • Want More
  • SIGN UP TODAY
    • Create Account
    • eMagazine
    • Newsletter
    • Customer Service
    • Manage Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing